Cutting, Drilling, tapping, linishing etc
Anything equipment that makes holes, or remove material.
Today we will delve into the world of drill bit identification. Essential if you want to use the right drill bit for the right purpose. Looking in your toolbox and wondering how you got a collection of so many drill bits and should you buy new ones or try to use the ones you already own?
Yes, there are many types and forms of drill bits for many different uses. If you’ve never drilled into any kind of material or even if you’re a professional then this list may be a handy guide to identifying drill bits stuffed into your toolbox and when they are best used.
So before we start, he’s a quick run down of the main types of drill bits.
Metal drill bits
Wood drill bits
Masonry drill bits
Tile/glass drill bits
As I say, there are many different drill bits however they fit into the following families; Wood and timber and plastics, Masonry and stone, Tiles and glass, Metals and other materials.
Metal drill bits
Traditional split point metal drill bits were originally designed to be used with milling machines, lathes or pillar drills. Their use was adopted by hand rotary drills over the years, however this is why most drill bits snap. With the use of a machine the factors of keeping the drill bit straight, constant pressure and exact speed can be controlled, whereas while hand drilling all these factors are constantly changing no matter how professional or for how many years you have used drill bits.
In general Metal cutting drill bits can also be used on many other materials, such as wood, timber, plastic, various metals up to and including steel, rubber and other more dense materials.
You will find that some drill bits have an additional coating TiN, or TiCN. This is only for dissipation of heat quicker from the surface of the drill bit, and does not aid in the cut.
Tip: When using a metal cutting bit to cut metal always use a lubricant to aid with the cut. The purpose of the lubricant is to cut down on friction between the drill and the material being cut. Therefore cutting down heat and helping the drill to cut through the material.
Warning: NEVER use WD40! WD40 creates a thin film of oil over whatever you’ve sprayed it on and stops squeaks, but will not help with your drilling lubrication. As soon as the drill gets hot the WD40 will dissipate. Drilling lubricant is specifically for purpose.
Wood drill bits
Unlike the metal drill bit, there’s many different types of bit that can drill wood and timber. We’ll go throught most of them in this post. Also unlike wood no lubricant is used with wood, although beeswax can be used to lubricate anything cutting through wood.
Masonry drill bits
Once again with the masonry drill bit, lubricant isn’t really used. Sometimes water is used with the harder types of slate or more dense materials.
Glass/Tile drill bits
Unlike masonry drill bits many glass and tile drill bits are ostensibly used with water as a lubricant.
So on to our topic. The A to Z of drill bits and what they are used for and how to spot them.
A is for Auger
The auger drill bit is basically a wood bit. Using the principle of the archimedes screw the drill takes the material from the front of the drill to the rear, it has a small screw type point which burrows into the wood or timber keeping the drill in the wood while the cutting face shaves off the wood.
B is for Brad Point.
The brad point, dowel or lip and spur bit, is similar in design to the auger bit. The tip is the major difference, as it has three points, one on each of the initial cutting faces and one in the middle of the tip. Unlike the auger this bit does not pull the bit into the wood.
C is for Centre drill.
The centre drill has a tip on both sides and is basically used for countersinking. Also this is our first HSS drill bit, so can be used with steel, other metals, woods and plastics. Generally if it’s HSS (meaning High Speed Steel) then it will cut a multitude of different materials.
C is for Cobalt drill bits.
This drill bit is a metal drilling bit, but is for harder materials, HSCo High speed cobalt.
C is for Conical drill.
The conical or cone drill like the step drill is used for making holes bigger. Usually only for sheet material, otherwise you will end up with a tapered hole. Also another steel and other metals drill bit, although may only have one cutting face. The cone drill is more accurate with its cut than the step drill as the step drill has to forced through the material down each step.
C is for Counterbore.
Similar to the countersink, but for socket cap screws so they fit flush with a flat surface. Usually used together with a standard drill bit to drill the center hole to length.
C is for Countersink.
Now, like wood drill bits there are many different types and for different purposes. All either for wood or for metal. There are just four examples above. The two on the left are metal countersinks (A three flute HSS, then a deburring countersink) and the two on the right are dedicated wood countersinks (A rose head countersink and a drill countersink combination).
D is for Diamond drill.
There’s a lot of myths concerning diamond drill bits. Yes diamond is hard so potentially would make a very good drill bit, however it doesn’t have a good cutting edge to cut steel, wood and so on. It’s used for cutting tiles, glass and similar materials, and it’s used abrasively, like a carbide grit holesaw or core drill, which is also diamond.
They could never get a sharp enough edge, and big enough diamond to cut into hardened steel to make it worthwhile. The bit would cost a fortune!
F is for Flat bit.
The flat bit is probably the most common drill bit around. It’s for wood and usually has the size printed on it. It has two cutting edges on either side and a point at the front for keeping the drill steady in the material. It’s also known as the spade bit.
There is also a type of flat bit which is a cross between an auger and a flat bit, called an expansive bit. This has a fitting attached so the size of the drill bit can be changed to the size of the hole you need it to be.
F is for Forstner bit.
The Forstner drill bit is another version of wood bit. However it has more teeth around the cutting edge, aiding to a cleaner finish. Or as in the example above just a much larger cutting edge.
G is for Glass or tile Drill.
Easily recognised because of the brazed on carbide tip and the look of the tip being flat without any noticable cutting edge. Was originally invented to be used by hand, and very slowly with a lot of pressure. Lubricated with water to cool the tip down. A common problem with using this drill be is running the drill too fast without any lubrication.
A good tip for starting the drill on the slippery tile or glass is to put scotch tap or cellotape across the tile where you want to drill, then the drill will grip on the tape until it starts to cut into the material.
H is for Hexagon shank drill bits.
These type of drill bits come in many types, including pozi, philips, slotted and actually metal, masonry and wood drill bits. The hexagon shank helps the drill bit to stop spinning in the chuck or can be used in a bit holder type driver, usually magnetic. It’s not recommended to use screwdriver bits in a power drill as these are not clutched to use them, this will lead to the screw head or the driver bit being rounded off or damaged.
H is for Holesaw bits.
Used in combination with drill bits to create holes, this type of drill/saw has many different types from Bi-metal; cutting through steel sheet, plastics, other metals and wood. Cobalt; cutting into harder materials and steels. TCT grit; cutting into very hard materials. Diamond grit; cutting into tiles, glass, slate, ceramics and similar materials.
H is for HSS (high speed steel) drill bits.
The most common type of Steel and other metal cutting drill bit. Before HSS was invented they used Carbon steel drill bits to try to drill metals, but this was found to be next to useless. The picture shows an HSS morse tapered shank drill bit.
M is for Masonry drill bits.
Once again there are quite a few different types of masonry drill bits, later you’ll see SDS which uses a clip-in system. Basically masonry drill bits have a carbide tip brazed onto the front of the drill shaft. Very similar to the SDS, TCT and glass drill bits. However, the masonry drill bit has it’s faces and flutes ground in a different way so it can drill into masonry, breeze block, concrete, asphelt and many other similar abrasive surfaces.
M is for Metal drill bits.
Basically because this section is so large, I’ve clumped them all in together. I could probably do a post just on different types of Metal drill bits, from double ended body drills (which are basically drill bits on both ends), to HSS, to HSco, to Tin coatings, Ticn coatings, fast spiral(for Stainless Steel and hard materials.) , slow spiral(for softer materials like brass) Blacksmith’s drill bits which have a reduced shank, left hand or right handed spirals the list goes on. Starting with Carbon steel (very flimsy drill bits) all the way up to armour piercing (you have to pass a MOD test to be able to buy these, and need to account for them) There are many drill bits around, the above picture is of a TiN coating on a HSS drill bit, one of the popular drill bits around, the TiN coating is suppose to disburse the heat and extend the life of the drill bit.
M is for Multi-construction or a does-it-all drill bit.
Basically this drill bit has been designed to drill through everything except tiles/glass. Masonry, steel, wood, plastic. There is only one problem with this drill type, and that is that once you’ve cut throught masonry of any kind, you will file the edge off and it won’t cut through wood, metal or plastic very well any more. Rendering the drill bit useless except for masonry.
S is for SawDrill.
The saw drill is an interesting bit. it has teeth one either side of it’s cutting flutes enabling it to saw through material sideways. Very useful for softer materials like wood and plastics or sheet materials.
S is for SDS Drill.
The SDS plus drill bit is probably the most common of SDS drills and is a push fit system fitting into a dedicated masonry drill. As well as masonry, there a bits that can drill into reinforced concrete and drill through the rebar material.
Once again there’s many myths and misunderstandings about what SDS stands for. It doesn’t mean “Special Direct System”, “slotted drive system” or “special direct system” as it was created in Germany by Bosch.
SDS actually stands for “Spannen Durch System” and was created by Bosch in the 1970’s, although Bosch international have changed its meaning in English speaking countries to to mean “special direct system” in order to keep the SDS title uniform across the world.
S is for Spot Weld Drill.
There are a few types of spot weld drill bits. The two above are the main versions. On the left is a drill bit guided spot weld drill. On the right is a HSCo (cobalt) drill bit which is harder than HSS. The drill on the right tends to only have a single flute. Both are used to go through the usually harder and/or thicker material of a weld or spot weld.
S is for StepDrill.
As stated above with the conedrill, the stepdrill is for opening holes in sheet material. The advantage of the stepdrill is that the steps on the drill are parallel, and therefore the hole won’t be tapered.
T is for TCT Precision drill.
Basically another drill for drilling very hard materials. Tungstan Carbide is man made and grown into drill tips, which like the tile/glass drill mentioned earlier are brazed onto a steel shaft. The major difference between the TCT and glass drill is the that the TCT drill has been sharpened and honed to a sharp edge on both cutting faces. This makes TCT bits one of the best drills for drilling very hard metal surfaces.
So there we have it! A comprehensive list of the available drill bits and how to tell them apart.
I shall add a new post to this in a couple of days that will have a close up of the different types of drill bit tips. Masonry, Steel, and wood.
What should be the first thing you look for in your drill?
Well, it depends on the jobs you’re going to do with it.
Firstly, is the drill up to the job? It may be a gorgeous looking yellow or blue drill with 20 plus torque settings, and a hammer setting, but is it too much, will you ever use it and all the professional extras that come with it? Would it be better to have a more compact version, a cordless drill, or a drill without hammer on?
Hopefully we can help you decide what to buy and whether it really is value for money.
But first a few common Errors made by users of drills:
1 – The hammer setting.
Do you need the hammer setting on? Do you need a hammer setting at all? Only if you’re using the drill for drilling masonry. Never have the hammer on to drill wood, steel or tiles of any kind! If you do you will ruin the drill bit, and the drill.
Blindingly obvious – Never use the hammer setting on tiles…..unless you want to smash them. Never use the hammer setting on steel or wood; if you do you will not get a clean hole after use.
2 – The wrong type of drill bits.
Stone, asphalt, masonry, and breeze blocks are abrasive, therefore will damage your steel/metal drill bit if using them on any of these materials. Yes, there are all purpose drill bits that say they”ll do any material like Bosch’s multipurpose drill bits. However once used on masonry, you will find they will have their edge abrased and dulled, and won’t be able to use them as effectively on steel, brass, aluminium, plastic or even wood afterwards. Equally if you use a masonry drill
Blindingly obvious – Check the drill bit before using it: Check the box, of package if you still have it. If it has an arrow-point look, this is a tile drill bit. If it has a single step to a lower size, this will be a piloted bit (possibly for wood, or metal)
3 – The wrong speed settings.
Most people won’t know, but high quality drill bits like Dormer, Gurhing, and others were designed to be used in pillar drills, lathes, milling machines or other non-handheld machines and at exact speeds and pressures to get the exact drilling finish desired. Usually in a handheld drill people will go too fast for the size of the drill bit, meaning they “burn the bit out”, blunt it or break it.
A good rule would be the larger the bit, the slower the rpm of the drill, and visa versa, the smaller the drill bit the faster the speed you will need from the drill.
e.g. using 3mm drill bit in steel you would need 1580 rpm. Whereas a 25mm drill bit should go 210 rpm! Many people have one speed for both!
4 – Too much/not enough pressure.
You do need constant and even pressure on the drill bit, basically simulating the pillar drill. Too much and break the drill bit, too little and you will skate on the surface of the material, and blunt your drill bit. As with the rpm, pressure is size related, the larger the drill bit, the more pressure.
5 – Piloting.
This means using a smaller drill bit to pilot your final sized hole. This is very important for both steel and wood. If you don’t pilot wood, it will split when you put your woodscrew or other fixing into it.
Masonry and tiles doesn’t need to be piloted.
6 – Lubricant.
Lubricant is required when drilling steel or other metals, this aides to cool the drill bit. The problem with drill bits is they are heated to temper them, and therefore heating them again will reverse the tempering process. If you don’t use lubricant, you will find your drill bit useless if it continually heats and cools with each use.
Diamond and tile drills need lubricant too. Usually water, with better diamond drills you will find they come with a water reservoir that can be used in situ on the fitted tiles.
Lubricant not only cools the drill bit, it acts as a catalyst to cutting and catches the swarf created from the waste materials.
NEVER use WD40 or similar aerosol lubricants!
WD40 is a joint lubricant, and when it gets hot evaporates and therefore useless. 3-in-1 oil is better, but a dedicated lubricant such as Molyslip’s MWS, (metal working spray) or MWF (Metal working fluid) are ideal for this job. Dormer have their own product (Dormer SuperCut) which is just as good.
7 – Patience.
Sometimes it will take a lot of time for you to finish your hole, especially if you’re drilling a very large one. If you’re using a diamond drill that’s 200mm diameter, it won’t be fast and you’ll be there a long time. You’re basically using the abrasive of the diamond to cut through the granite, masonry, breeze blocks or whatever you’re drilling.
8 – Having the drill on reverse.
Yes, this is a very common error. Everyone has done it, make sure you have the drill bit is spinning to the right, unless you have a left handed drill bit! If it spins to the left it will not cut into the material and will just heat up against the surface of the material you’re cutting.
9 – Drill recognition: Choosing the right drill bit.
As, said earlier, don’t use the a masonry drill bit for steel or a steel drill bit for masonry. Easy drill bit recognition.
Look at the tip of your drill bit:
Arrow point – if it has an arrow point it’s for tiles. (this point is usually tungsten carbide)
Segmented teeth – This one is tricky. If they are sharp then it’s for wood or metals. (Starrett holesaws) or can be tungsten carbide for metals or masonry.
A split point/single point with two slow spirals – Usually for brass or plastics.
A split point/single point with fast spirals – Usually for stainless steel or harder materials.
A bit with a brazed tip – This is tungsten carbide tipped. Either for masonry if it’s blunt.
A bit with a brazed tip, with a sharp point This is a precision steel/hardened materials drill bit. This will cost a lot more than a standard drill bit for metals.
Segmented flat/sparkly teeth – This is diamond, generally only used in a dedicated drill.
I shall write a more comprehensive list at a later date.
10 – Covering the ventilation holes while drilling!
Very commonly done. Your tool needs air to go through it to cool the motor while it runs. Don’t put your hands over the air holes or it won’t work, it will heat your drill up and burn it the armature or coils out.
11 – Not cleaning the tool after use.
Another common problem. After using your drill, clean the ventilation slots (see no 10), the chuck, and anywhere that’s got material on it. Your drill will last many years longer if it can function the way it’s designed to.
12 – Choosing the right type of power drill.
Let’s think about cordless drills, which are limited to battery life and power. Mains, or 3 phase drills are constant and don’t need their components changed as quickly. If you have a 2AH, the drill may last around 2 hours before you have to charge it again, and so on.
Another thing to consider is the power from a battery. It will NOT be as powerful as a mains drill even with Lithium Ion batteries. So may be limited in this regard. Especially if you want to drill large or many holes.
Costly in comparison with a mains machine of the same power.
Never drop the charger! The charger is most delicate part of this package, if it’s dropped you can no longer charge your tool.
No leads. If you don’t have many power outlets to take your drill from then this is a big advantage.
Ease of access. Go anywhere and use your drill, up a tower, down a drain.
Even with batteries and charger it’s lighter than the mains drill.
Cordless machines are usually drivers too! So you can use them to drive in your screws.
Going the standard mains powered drill way?
There are many advantages highlighted above to using a mains drill. If this is the way you decide to proceed then you will need to make decisions about whether you want a clutched machine, (this will stop your arms from being ripped off if the drill snatches.) braked stop, (which means the drill will stop by braking the drill rather than gradually slowing down) whether you want a keyed or keyless chuck or whether you want an all rounder or a dedicated machine.
Going SDS or dedicated hammer drill?
SDS stands for Spannen Durch System and was created by Bosch in 1975, translated to English it means “Clamping System”; It uses ball bearings to clamp the drill bit into the chuck allowing it to be used vigorously by the hammer action of the drill.
If you’re drilling metal, you will not need a hammer drill.
If you’re drilling masonry, will this be the only type of material you’re drilling? If so would a dedicated SDS machine be the way to go? It may be better to get an all around machine if you’re using it for many materials.
After all this you will need to consider the power you need for your machine.
Choosing the right Wattage
Looking at the difference between DIY and Professional machines the first thing you will see is the difference in price. If the DIY machines are as good, then why the difference in price? Many! They show their wattage in a different way. The components are better quality in the Professional machines. Check the rating plate on the side of the machines before buying them, to get a better idea of their specifications.
Hope this helps. We shall post our drill review soon.